Sheet welder

Polyfusion 4

CNC pneumatic sheet welder 3–50 mm, up to 4 m, DVS 2207 compliant, HDPE/PP/PVC

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Description
POLYFUSION 4 Pneumatic sheet welding machine
CNC welding cycle
Compliant with welding standards DVS 2207
PE (DVS 2207-1); PP (DVS 2207-11); PVC-U (DVS 2207-12); PVC-C (DVS2207-13); PVDF (DVS 2207-15)
Weldable materials: sheet in PVC, PE, PP, PVDF; twin walls in PE and PP.
Welding range 3 ÷ 50 mm (contact RITMO S.P.A for more details) solid wall; max 60 mm twin walls

VERSATILE
– Welds up to 4 mt length
– Suitable for small size sheets welding
– Working pressures: nominal 7 bar – maximum 8,5 bar
– Type of butt fusion welding: Straight, 90 ° welding (accessory on request), T welding (accessory on request), Circular welding (accessory on request)

PRECISE
– High density locking clamps that provide an homogeneous pressure distribution
– Led lights throughthe entire welding area
– Graduated scales to set the sheet in position
– Constant stabilizing pressure control
– Unlimited store of welding report
– Unlimited store of pre-setting parameters and possibility to recall them
– Welding cycles management according to the standards or customizable

Pre-set welding standards: – PE (DVS 2207-1) – PP (DVS 2207-11) – PVC-U (DVS 2207-12) – PVC-C (DVS2207-13) – PVDF (DVS 2207-15)
Twin wall pre-set parameters on suggested values: PANELTIM – RÖCHLING – SIMONA

COMPLETE
– 4 independent welding areas
– CNC welding cycle
– Pre-setting store and recall parameters
– PLC control panel
– 12” touch screen
– Remote control and analysis
– Diagnostic feature
– Upgradable Software via USB

Standard composition:

– Folding lateral supports with bearing balls for the easy sheet movements
– High density of locking clamps: they provide an homogeneous pressure distribution capable of stopping both large and thin thicknesses sheets, and working with long or short sheets
– Led lights through the entire welding area
– New Ritmo “AirPlus” system allows to complete a welding cycle even in the event of an unexpected fault of the air supply in your building
– A PLC control panel allows the operator to program the working cycle quickly with the help of an intuitive touch screen
– The “Adjusty” system automatically adjusts the distance between heating plate and machine edge according to the thickness of the sheets. With thin sheets the system permits a welding without overlapping while for thick sheets enough space for the bead is guaranteed
– Internal memory for unlimited number of welds
– Download report in CSV format
– USB port
– Unlimited welding pre-setting (customized or preferred) easy to be recalled
– Wide range of optionals and accessories to expand its functionality
Technical features
Max. working width 4050 mm
Min. weldable thickness 3 mm
Types of welding straight;
twin wall up to 60 mm;
90° ( kit on request);
welding circular (kit on request min Ø 500 mm)
Sheet locking clamps pneumatic
Locking 90° sheets pneumatic
Heating plate lift automatic
Welding System CNC
Report CSV
Memory limitless reports
Display LCD 12"
Power supply 400 V Three Phase 50/60 Hz
Total absorbed power 13600 W
Dimensions 5320 x 2673 x 1508 mm
Weight 3200 Kg

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