Socket fusion

Prisma JIG

Socket welder Ø20–125 mm, HDPE/PP/PVDF/PB, TFE temp control, 110/230 V.

Other Variants

Applications

Description
The PRISMA JIG is a compact socket welding machine for HDPE, PP and PP-R, PVDF, PB OD 20* ÷ 125 mm (standard composition steel clamps from Ø 63 to 125 mm; on request from Ø 20 to 63 mm).

The machine displays a steel frame that can be used as a support to the aligning body; the unit distinguishes itself by being able to work in tight spaces, after a swift releasing manoeuvre of the frame.

The PRISMA JIG has two trolleys, a fixed and a movable one, with practical closing handwheels in order to ensure a perfect grip in between clamp and pipe/fitting.

The machine also features steel auto-centering clamps: a special clamp for the fitting, and a couple of paired clamps designed to keep the pipe in position. The trolley closing and opening operations are performed by a “mutual” starter. The special fittings clamp is placed on the fixed trolley. Whenever the type of work requires a different clamping configuration, it is rather easy to unlock and change the machine’s operativeness.

The heating operation is performed by the R 125 Q hand socket welder with TFE fixed temperature control.
The main distinctiveness of the TFE device is its security: an acoustic auto-diagnosis alarm indicates when the heating plate has reached the working temperature, but also shuts off the heating plate automatically if any anomaly happens. Thanks to a combined control system, the TFE device responds rather quickly to any temperature fluctuation forced by external causes; on the other hand, it also gives a greater stability, welding precision and reliability in time.

A sustaining handle may be placed at the heating plate, in order to simplify the working phases.

The R 125 Q is available in 110 and 230 V.
The welding machine is available in two versions, depending on the type of sockets & spigots supplied: Type A and Type B.

STANDARD COMPOSITION
– Machine body complete with clamps and frame
– R 125 Q TF hand socket welder
– Socket welder fork support – Clamps for OD 63-75-90-110-125 mm (A or B type) sockets & spigots
– Transport case for socket welder and sockets & spigots
– Transport case for machine body
– Sustaining handle and tool kit

ON REQUEST (ACCESSORIES)
– Steel clamps from Ø 20÷ 63 mm
Technical features
Working range max Ø 63 ÷ 125 mm (2″ ÷ 4″) on request 20 ÷ 63 mm
Power supply 110 V or 230 V single phase 50/60 Hz
Total absorbed power 1400 W
Working temperature 260° ± 10° C on socket
Ambient temperature range -5° ÷ 40° C
Materials HDPE, PP, PP-R, PVDF, PB
Dimensions machine body 400 x 337x 267 mm
Dimensions machine body and frame 400 x 337x 382 mm
Socket welder 175 x 50 x 395 mm
Transport case Prisma JIG 405 x 310 x 485 mm
Transport case Socket Welder 490 x 310 x 485 mm
Weight machine body 9,55 Kg
Weight frame 2,55 Kg
Weight socket welder 3,16 Kg

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